Australian-made plywood used in award winning building

11 March 2021
The plywood balustrades at the Monash University Chancellery building designed by ARM Architecture.

Within the striking, metal screened, square exterior of the Monash University Chancellery building designed by ARM Architecture, two central elliptical voids can be found. These rise up breathtakingly to the sky and bring light into the middle of the building. The stepped plywood balustrades that surround this void draw your eye to the ceiling to take in the beautiful Australian motif, a linocut by renowned artist Margaret Preston of Tea Tree and Hakea Petiolaris.

Robert Nestic, Director and Senior Engineer of TGA Engineers, explained how he came to work on this project and how Australian-made plywood became one of the heroes. "We tendered for the business a few years ago. The architects had specified curved glulam, but this was cost-prohibitive. We came back with a recommendation of using Ecoply plywood. Every piece was different. With plywood, it could be made more efficiently and cost-effectively. It would also be more stable and deviate less with moisture in the environment."

The engineering drawings were created from the architect’s model using 3D computer modelling. Optimization software ensured minimal waste – less than 10% – and Nestic assured this would all be used for blocking in future projects.

Each section of the balustrade was CNC milled from plywood sheets laminated together to 130 mm thickness and curved. These were glued and screwed together into 2.4 m long sections, weighing up to two and a half tonnes each. Delivered to site in sections, each was placed by crane and bolted onto brackets. "We had a 2 mm tolerance, but the installation was pretty seamless. Kane Constructions said it exceeded their expectations," said Nestic. In all, there were 80 pieces and over 5 km or 300 m³ of plywood that went into the construction of these pieces.

The level one sections of the balustrade also incorporate spacing to soften the acoustics, and type scribed to the bottom layer for those looking skyward. Topping off each balustrade is a rounded plywood handrail. "Originally planned as hardwood, a test piece was created for the architect, and they were really happy with the result," said Nestic. "You can see the laminations in each curving piece."

The Chancellery was built with net-zero carbon emissions and was designed to Passivhaus principles. Green credits were an important aspect of the decision making and specification process. Carter Holt Harvey Ecoply® is manufactured from FSC® certified, sustainably grown Australian and New Zealand Plantation Radiata Pine. The production and supply from the Myrtleford mill in Victoria also meant fewer carbon miles compared to imported products.

At the recently announced AIA VIC awards, ARM Architecture and the Monash University Chancellery were awarded the Henry Bastow Award for Educational Architecture, an Interior Architecture Award and the Colorbond Award for Steel Architecture. And if there was an award for the use of plywood, you can be sure whose name would be on that too.

Australian-made plywood used in award winning building

Within the striking, metal screened, square exterior of the Monash University Chancellery building designed by ARM Architecture, two central elliptical voids can be found. These rise up breathtakingly to the sky and bring light into the middle of the building. The stepped plywood balustrades that surround this void draw your eye to the ceiling to take in the beautiful Australian motif, a linocut by renowned artist Margaret Preston of Tea Tree and Hakea Petiolaris.

Robert Nestic, Director and Senior Engineer of TGA Engineers, explained how he came to work on this project and how Australian-made plywood became one of the heroes. "We tendered for the business a few years ago. The architects had specified curved glulam, but this was cost-prohibitive. We came back with a recommendation of using Ecoply plywood. Every piece was different. With plywood, it could be made more efficiently and cost-effectively. It would also be more stable and deviate less with moisture in the environment."

The engineering drawings were created from the architect’s model using 3D computer modelling. Optimization software ensured minimal waste – less than 10% – and Nestic assured this would all be used for blocking in future projects.

Each section of the balustrade was CNC milled from plywood sheets laminated together to 130 mm thickness and curved. These were glued and screwed together into 2.4 m long sections, weighing up to two and a half tonnes each. Delivered to site in sections, each was placed by crane and bolted onto brackets. "We had a 2 mm tolerance, but the installation was pretty seamless. Kane Constructions said it exceeded their expectations," said Nestic. In all, there were 80 pieces and over 5 km or 300 m³ of plywood that went into the construction of these pieces.

The level one sections of the balustrade also incorporate spacing to soften the acoustics, and type scribed to the bottom layer for those looking skyward. Topping off each balustrade is a rounded plywood handrail. "Originally planned as hardwood, a test piece was created for the architect, and they were really happy with the result," said Nestic. "You can see the laminations in each curving piece."

The Chancellery was built with net-zero carbon emissions and was designed to Passivhaus principles. Green credits were an important aspect of the decision making and specification process. Carter Holt Harvey Ecoply® is manufactured from FSC® certified, sustainably grown Australian and New Zealand Plantation Radiata Pine. The production and supply from the Myrtleford mill in Victoria also meant fewer carbon miles compared to imported products.

At the recently announced AIA VIC awards, ARM Architecture and the Monash University Chancellery were awarded the Henry Bastow Award for Educational Architecture, an Interior Architecture Award and the Colorbond Award for Steel Architecture. And if there was an award for the use of plywood, you can be sure whose name would be on that too.

Carter Holt Harvey Plywood

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